PowerflexUSA
Header image of POWERFLEX high performance urethane suspension bushings on Street & Track



Fitting Guides

REMOVAL GUIDE

POWERFLEX bushings are designed, in general, to be installed by hand by a home mechanic with no special tools. However it is not always possible to remove the old bushings without some hand tools. The following tips will help you to remove the old bushings if they are not simply a push out bushing.

1. A blow torch may be necessary to burn the old rubber bushing out of the arm
 
 Burn the old rubber bushing out of the arm
2. Using a tube, a socket and a vice it is often easy to remove an old bushing like this. 
 
 
3. Some bushings have a metal outer sleeve which will always need to be removed. Push or burn out the old rubber, the outer sleeve is then clear to see (top left picture), then cut the metal outer sleeve along its length with a hacksaw.  Then cut the metal outer sleeve along its length with a hacksaw
Cut until the saw blade becomes tight. This means you have cut through the outer sleeve and the tension has clamped the blade.  Cut until the saw blade becomes tight

4. Bushings with a flange can be chiseled out.
 Bushings with a flange can be chiseled out
5. Some more difficult bushings can be removed by drilling through the outer sleeve.  Some more difficult bushings can be removed by drilling through the outer sleeve
Left picture - drill through the outer sleeve to cut it and relieve the tension
Center picture - cut only the outer sleeve
Right picture - bush will now be easy to cut out